Double Glazed Windows, Energy Efficiency Home

Building Trust Through Local Craftsmanship

The Art of Crafting Windows at Forever Green

At Forever Green Windows, we take immense pride in our commitment to delivering high-quality, custom-made uPVC windows and doors. Our dedication to excellence is reflected in our meticulous manufacturing process, carried out in our Gregory Hills, Sydney warehouse. Partnering with Deceuninck, a renowned global manufacturer with over eight decades of industry experience, we ensure that every window and door we produce meets the highest standards of quality and craftsmanship. We understand that choosing the right windows and doors for your home is a significant decision. Our family-run business is dedicated to building trust with our customers through our meticulous manufacturing process and the expertise of our team. We take pride in being a local business that provides high-quality, custom-made solutions to meet the unique needs of each customer.

Our Meticulous Step-by-Step Process

Step 1: Profile Cutting

Custom windows start with precision. We cut each profile to size, ensuring a perfect fit for your unique requirements. This step is crucial as it lays the foundation for the entire manufacturing process, setting the stage for a product that fits seamlessly into your space.

Step 2: Precision Prep

Every piece is meticulously prepped, incorporating essential features like drainage holes and lock cutouts to enhance the functionality of your windows. This step ensures that the windows are not only aesthetically pleasing but also highly functional, catering to the specific needs of your home.

Step 3: Steel Reinforcement

We reinforce each frame with precision-cut steel, adding strength and durability to match the profile piece perfectly. This reinforcement is essential for ensuring that our windows can withstand the harsh Australian climate, providing long-lasting performance.

Step 4: Expert Welding

Our skilled craftsmen expertly weld frames and sashes together, creating a seamless, sturdy unit. Welding is a critical step that requires a high level of expertise to ensure that the frames are both strong and aesthetically pleasing.

Step 5: Thorough Cleaning

After welding, each frame and sash undergoes a thorough cleaning process, ensuring a pristine finish. This step is essential to remove any impurities or residues, guaranteeing that the final product looks flawless and functions perfectly.

Step 6: Glazing Beads

Glazing beads are measured and cut to size, guaranteeing a secure fit for the glass components. This step is vital for ensuring that the glass is held firmly in place, providing both security and insulation.

Step 7: Hardware Integration

We attach high-quality hardware to frames and sashes, bringing together the final product with precision. The choice of hardware is crucial for the functionality and longevity of the windows, ensuring that they operate smoothly and securely.

Step 8: Adding Reveals

Reveals are added, enhancing the aesthetics and functionality of your windows. This step ensures that the windows blend seamlessly with your home’s interior and exterior design, providing a polished and professional look.

Step 9: Ready for Delivery

After passing through our meticulous production process, our windows and doors are ready for delivery to your space, where they will transform your living environment. Our commitment to quality ensures that you receive a product that exceeds your expectations in both performance and appearance.

Meet Our Dedicated Team

Our manufacturing process is supported by a team of skilled professionals who are dedicated to producing the highest quality windows and doors. Their expertise and commitment are the backbone of our success.

Gary Saunders, Director

With over 35 years of industry experience, Gary began his career in window installation in the UK before bringing his expertise to Australia in 2007. As the Director of Forever Green Windows, Gary is responsible for client engagement, quoting, and supervising the skilled team. His deep understanding of uPVC double glazed windows enables him to offer valuable guidance to builders and customers alike.

Andrew Saunders, Production Manager

With over 5 years of experience in the double-glazed industry, Andrew joined Gary’s team right after high school, initially as an installer. His passion and dedication have propelled him to become the production manager, overseeing the manufacturing process and guiding his team in creating exceptional windows and doors.

Alex, Office Manager

Since joining the team in October 2022, Alex has quickly become an invaluable member of Forever Green Windows. With responsibilities encompassing purchasing, scheduling, and meticulous bookkeeping, Alex ensures that everything runs smoothly behind the scenes, contributing to the seamless operation of the business.

Alex C, Quality Control Specialist

With over 3 years of dedicated service, Alex C specialises in cutting and preparing uPVC profiles to precise specifications for seamless welding and construction. Additionally, Alex meticulously oversees the quality control process, ensuring that our custom-made windows and doors consistently meet the highest standards of excellence.

Chris, Reveal Fitting Specialist

Since joining Forever Green in November 2021, Chris has played a vital role in our team. With a focus on precision, Chris’s primary responsibilities involve fitting the reveals on our windows and doors, ensuring they meet our stringent quality standards before leaving the factory. Additionally, Chris contributes to the initial stages of the process by assisting with welding.

Damon, Quality Control Inspector

In July 2022, Damon returned to the company, reuniting with Gary after three years of prior experience in installation. With the company’s expansion into manufacturing, Damon took on the vital role of quality control. He meticulously inspects and ensures the cleanliness of all corner welds, promptly addressing any identified issues. Additionally, Damon supports the initial welding process, contributing to the overall excellence of our products.

Braiden, Reinforcement Specialist

Braiden is a recent addition to the Forever Green Windows team. As a key member, Braiden oversees the cutting process of our reinforcement materials, which are securely fastened to the corresponding uPVC profile pieces. Braiden closely collaborates with Andrew to acquire expertise in the assembly of our windows and doors, ensuring the seamless construction and functionality of our exceptional products.